Progress in ceramic materials and structure design toward advanced thermal barrier coatings
Zhi-Yuan WEI4; Guo-Hui MENG4; Lin CHEN4; Guang-Rong LI4; Mei-Jun LIU4; Wei-Xu ZHANG9; Li-Na ZHAO10; Qiang ZHANG11; Xiao-Dong ZHANG12; Chun-Lei WAN13
刊名Journal of Advanced Ceramics
2022-07-03
卷号11期号:7页码:985-1068
关键词thermal barrier coatings (TBCs) ceramic material degradation and failure structure design long lifetime
ISSN号2226-4108
DOIhttps://doi.org/10.1007/s40145-022-0581-7
英文摘要

Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads to degradation, delamination, and premature failure of the top coat. Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems. In this paper, the latest progress of some new ceramic materials is first reviewed. Then, a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth, ceramic sintering, erosion, and calcium–magnesium–aluminium–silicate (CMAS) molten salt corrosion. Finally, new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar, columnar, and nanostructure inclusions. The latest developments of ceramic top coat will be presented in terms of material selection, structural design, and failure mechanism, and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance, better thermal insulation, and longer lifetime.

语种英语
出版者Tsinghua University
内容类型期刊论文
源URL[http://ir.lut.edu.cn/handle/2XXMBERH/158703]  
专题省部共建有色金属先进加工与再利用国家重点实验室
通讯作者Guan-Jun YANG; Hong-Neng CAI; Hong CUI; You WANG; Fu-Xing YE; Zhuang MA; Wei PAN; Min LIU; Ke-Song ZHOU; Chang-Jiu LI
作者单位1.Shanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming, Shanghai Jiao Tong University, Shanghai 200240, China
2.National Engineering Laboratory for Modern Materials Surface Engineering Technology, the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou 510650, China
3.School of Materials Science and Engineering, Tianjin University, Tianjin 300072, China
4.State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049, China
5.State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal, Lanzhou University of Technology, Lanzhou 730050, China
6.School of Materials Science and Engineering, Chang’an University, Xi’an 710064, China
7.Department of Mechanical and Electrical Engineering, Ocean University of China, Qingdao 266100, China
8.Integrated Computational Materials Research Centre, Shanghai Institute of Ceramics,Chinese Academy of Sciences, Shanghai 201899, China
9.State Key Laboratory for Strength and Vibration of Mechanical Structures, Department of Engineering Mechanics, School of Aerospace Engineering, Xi’an Jiaotong University, Xi’an 710049, China
10.Xi’an Aerospace Composite Research Institute, Xi’an 710025, China
推荐引用方式
GB/T 7714
Zhi-Yuan WEI,Guo-Hui MENG,Lin CHEN,et al. Progress in ceramic materials and structure design toward advanced thermal barrier coatings[J]. Journal of Advanced Ceramics,2022,11(7):985-1068.
APA Zhi-Yuan WEI.,Guo-Hui MENG.,Lin CHEN.,Guang-Rong LI.,Mei-Jun LIU.,...&Chang-Jiu LI.(2022).Progress in ceramic materials and structure design toward advanced thermal barrier coatings.Journal of Advanced Ceramics,11(7),985-1068.
MLA Zhi-Yuan WEI,et al."Progress in ceramic materials and structure design toward advanced thermal barrier coatings".Journal of Advanced Ceramics 11.7(2022):985-1068.
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