Double-variable decoupling control for pulse MIG welding process of aluminum alloy
Lu, Lihui1; Shi, Yu2; Huang, Jiankang1; Zhu, Ming1; Fan, Ding2
刊名Jixie Gongcheng Xuebao/Journal of Mechanical Engineering
2011-04-20
卷号47期号:8页码:88-92
关键词Gas metal arc welding Inert gas welding Inert gases Three term control systems Tuning Welds Wire Decoupling control methods Decoupling controls Decoupling methods Metal inert gas welding Self-tuning fuzzy PID Vision sensing Weld widths Welding parameters
ISSN号05776686
DOI10.3901/JME.2011.08.088
英文摘要In view of the key problems such as small match range of welding parameters, strong coupling effect among parameters, unstable welding process and poor weld formation in pulsed MIG welding process, a double-variable decoupling control method is proposed. The weld pool width and wire extension signals are both fed back through vision sensing. On the one hand, weld pool width control is realized by changing double-pulse duty cycle to adjust heat input, on the other hand, wire extension is controlled simultaneously by changing wire feed speed. So the weld formation is improved by control and the stability of welding process is ensured at the same time. A self-tuning fuzzy PID controller is designed and a rapid prototyping control platform is developed for pulsed MIG welding of aluminum alloy by using real-time target environment based on xPC. On this basis, double-variable decoupling control test is carried out by adopting compensation decoupling method and weld beads with uniform pool width and good formation are obtained. The results show that the double-variable decoupling control method can realize the control of pulsed MIG welding process of aluminum alloy and obtain good weld formation on the basis of stable welding process. © 2011 Journal of Mechanical Engineering.
语种中文
出版者Editorial Office of Chinese Journal of Mechanical Engineering
内容类型期刊论文
源URL[http://ir.lut.edu.cn/handle/2XXMBERH/111226]  
专题省部共建有色金属先进加工与再利用国家重点实验室
材料科学与工程学院
作者单位1.Key Laboratory of Non-Ferrous Metal Alloys and Processing of Ministry of Education, Lanzhou University of Technology, Lanzhou 730050, China;
2.State Key Laboratory of Gansu Advanced Non-Ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050, China
推荐引用方式
GB/T 7714
Lu, Lihui,Shi, Yu,Huang, Jiankang,et al. Double-variable decoupling control for pulse MIG welding process of aluminum alloy[J]. Jixie Gongcheng Xuebao/Journal of Mechanical Engineering,2011,47(8):88-92.
APA Lu, Lihui,Shi, Yu,Huang, Jiankang,Zhu, Ming,&Fan, Ding.(2011).Double-variable decoupling control for pulse MIG welding process of aluminum alloy.Jixie Gongcheng Xuebao/Journal of Mechanical Engineering,47(8),88-92.
MLA Lu, Lihui,et al."Double-variable decoupling control for pulse MIG welding process of aluminum alloy".Jixie Gongcheng Xuebao/Journal of Mechanical Engineering 47.8(2011):88-92.
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