Electric Shovel Teeth Missing Detection Method Based on Deep Learning
Liu XB(柳小波)3; Qi, Xianglong2; Jiang, Yiming1
刊名Computational Intelligence and Neuroscience
2021
卷号2021页码:1-13
ISSN号1687-5265
产权排序1
英文摘要

Electric shovels are widely used in the mining industry to dig ore, and the teeth in shovels' bucket can be lost due to the tremendous pressure exerted by ore materials during operation. When the teeth fall off and enter the crusher with other ore materials, serious damages to crusher gears and other equipment happen, which causes millions of economic loss, because it is made of high-manganese steel. Thus, it is urgent to develop an efficient and automatic algorithm for detecting broken teeth. However, existing methods for detecting broken teeth have little effect and most research studies depended on sensor skills, which will be disturbed by closed cavity in shovel and not stable in practice. In this paper, we present an intelligent computer vision system for monitoring teeth condition and detecting missing teeth. Since the pixel-level algorithm is carried out, the amount of calculation should be reduced to improve the superiority of the algorithm. To release computational pressure of subsequent work, salient detection based on deep learning is proposed for extracting the key frame images from video flow taken by the camera installed on the shovel including the teeth we intend to analyze. Additionally, in order to more efficiently monitor teeth condition and detect missing teeth, semantic segmentation based on deep learning is processed to get the relative position of the teeth in the image. Once semantic segmentation is done, floating images containing the shape of teeth are obtained. Then, to detect missing teeth effectively, image registration is proposed. Finally, the result of image registration shows whether teeth are missing or not, and the system will immediately alert staff to check the shovel when teeth fall off. Through sufficient experiments, statistical result had demonstrated superiority of our presented model that serves more promising prospect in mining industry.

语种英语
内容类型期刊论文
源URL[http://ir.sia.cn/handle/173321/30076]  
专题沈阳自动化研究所_数字工厂研究室
通讯作者Qi, Xianglong
作者单位1.State Grid Liaoning Electric Power Company Limited Material Branch Company, Shenyang, China
2.Liaoning Huading Technology Co.Ltd, Liaoning, Shenyang, 110167, China
3.Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang, 110169, China
推荐引用方式
GB/T 7714
Liu XB,Qi, Xianglong,Jiang, Yiming. Electric Shovel Teeth Missing Detection Method Based on Deep Learning[J]. Computational Intelligence and Neuroscience,2021,2021:1-13.
APA Liu XB,Qi, Xianglong,&Jiang, Yiming.(2021).Electric Shovel Teeth Missing Detection Method Based on Deep Learning.Computational Intelligence and Neuroscience,2021,1-13.
MLA Liu XB,et al."Electric Shovel Teeth Missing Detection Method Based on Deep Learning".Computational Intelligence and Neuroscience 2021(2021):1-13.
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