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Study on the special vision sensor for detecting of position error in robot precise TIG welding of some key part of rocket engine
Zhang, WZ ; Chen, NA ; Wang, B ; Cao, YP
2010-05-10 ; 2010-05-10
会议名称Advanced Materials and Devices for Sensing and Imaging II ; Conference on Advanced Materials and Devices for Sensing and Imaging II ; Beijing, PEOPLES R CHINA ; Web of Science ; INSPEC
关键词vision sensor pulse TIG welding arc length control seam tracking lens exposal time prism POOL Instruments & Instrumentation Materials Science, Multidisciplinary Remote Sensing Optics Imaging Science & Photographic Technology
中文摘要Rocket engine is a hard-core part of aerospace transportation and thrusting system, whose research and development is very important in national defense, aviation and aerospace. A novel vision sensor is developed, which can be used for error detecting in arc length control and seam tracking in precise pulse TIG welding of the extending part of the rocket engine jet tube. The vision sensor has many advantages, such as imaging with high quality, compactness and multiple functions. The optics design, mechanism design and circuit design of the vision sensor have been described in detail. Utilizing the mirror imaging of Tungsten electrode in the weld pool, a novel method is proposed to detect the arc length and seam tracking error of Tungsten electrode to the center line of joint seam from a single weld image. A calculating model of the method is proposed according to the relation of the Tungsten electrode, weld pool, the mirror of Tungsten electrode in weld pool and joint seam. The new methodologies are given to detect the arc length and seam tracking error. Through analyzing the results of the experiments, a system error modifying method based on a linear function is developed to improve the detecting precise of arc length and seam tracking error. Experimental results show that the final precision of the system reaches 0.1 mm in detecting the arc length and the seam tracking error of Tungsten electrode to the center line of joint seam.
会议录出版者SPIE-INT SOC OPTICAL ENGINEERING ; BELLINGHAM ; 1000 20TH ST, PO BOX 10, BELLINGHAM, WA 98227-0010 USA
语种英语 ; 英语
内容类型会议论文
源URL[http://hdl.handle.net/123456789/19077]  
专题清华大学
推荐引用方式
GB/T 7714
Zhang, WZ,Chen, NA,Wang, B,et al. Study on the special vision sensor for detecting of position error in robot precise TIG welding of some key part of rocket engine[C]. 见:Advanced Materials and Devices for Sensing and Imaging II, Conference on Advanced Materials and Devices for Sensing and Imaging II, Beijing, PEOPLES R CHINA, Web of Science, INSPEC.
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